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Suzuki DF 150AP (2019)starting issue


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Hi All,

I have an intermittent issue with the push button starter on my boat.

It's happened twice now while at anchor out at sea when I try to restart the motor nothing happens.

No green light on in the start position? no buzzer or fault codes showing and the digital display indicates the motor is in neutral.

I know when its in gear because it bleeps twice and moving the helm control to neutral it starts ok.

My issue is when in neutral with no bleeps nothing happens when the starter button is pressed?

Moving the helm control several times between forward and reverse seems to correct the problem.

It's as though an interlock is sticking preventing the starter from operating.

I've checked all connections I can see for any corrosion and all look fine.

All batteries are fully charged with shore based chargers.

Kill switch works ok so that can be eliminated.

Any advice would be appreciated.

Mikey B

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1 hour ago, MikeyB said:

Hi All,

I have an intermittent issue with the push button starter on my boat.

It's happened twice now while at anchor out at sea when I try to restart the motor nothing happens.

No green light on in the start position? no buzzer or fault codes showing and the digital display indicates the motor is in neutral.

I know when its in gear because it bleeps twice and moving the helm control to neutral it starts ok.

My issue is when in neutral with no bleeps nothing happens when the starter button is pressed?

Moving the helm control several times between forward and reverse seems to correct the problem.

It's as though an interlock is sticking preventing the starter from operating.

I've checked all connections I can see for any corrosion and all look fine.

All batteries are fully charged with shore based chargers.

Kill switch works ok so that can be eliminated.

Any advice would be appreciated.

Mikey B

Sounds like the neutral  sensing  micro switch in the helm binnacle is playing up.

 

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Hi Guys,

thank you for the feedback.

Has anyone hand the new fly by wire binnacle apart ?

Can anyone provide a schematic/ wiring diagram of the binnacle so I can access the said micro switch?

I will sign up to SeaStart tomorrow just in case and piece of mind while off shore.

Any advice would be greatly appreciated

 

Mikey B

 

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  • 2 weeks later...

Hi all,

Follow up on starting issue.

Turned out to be some corrosion inside the kill switch.

Soaked the switch in WD40 and it seams to have cured the issue.

Main dealer also recommended adjusting the friction adjuster on the binnacle to give a more positive feel.

 

Time will tell.

 

Mikey B

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1 hour ago, MikeyB said:

Hi all,

Follow up on starting issue.

Turned out to be some corrosion inside the kill switch.

Soaked the switch in WD40 and it seams to have cured the issue.

Main dealer also recommended adjusting the friction adjuster on the binnacle to give a more positive feel.

 

Time will tell.

 

Mikey B

Sounds like a nice simple fix. Thanks for sharing the solution. Hopefully will help out others with this issue 👍

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4 hours ago, MikeyB said:

Hi all,

Follow up on starting issue.

Turned out to be some corrosion inside the kill switch.

Soaked the switch in WD40 and it seams to have cured the issue.

Main dealer also recommended adjusting the friction adjuster on the binnacle to give a more positive feel.

 

Time will tell.

 

Mikey B

Buy some electric contact spray. It will be a better solution than wd40. 

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